In the industrial automation sector, optimization of production processes is essential to ensure greater efficiency and reduce downtime. To meet this need, Ercopac has developed and patented the automatic head change for the SPIDER-C , an innovative technology that improves automated wrapping management in column systems.
This patent introduces a safe, fast and high-performance solution designed to minimize operational interruptions and optimize maintenance of packaging plants.
An innovation for automated banding
The new technology of automatic head change was developed to address some of the major critical issues related to industrial wrapping systems, including:
- Prolonged downtime due to manual replacement of the wrapping head.
- Safety hazards from complex manual manipulations.
- Difficulties in access and maneuverability of banding heads in traditional systems.
Using a rotating unit with dual parking, Ercopac’s patent allows for fully automated and safe changing of the wrapping head, significantly improving the efficiency and safety of the entire process.
How does the automatic head change work?
The automatic head change for SPIDER-C is based on a patented mechanism that ensures smooth and safe operation.
180° rotation. The rotating unit consists of two parking spaces that allow automatic head replacement without interrupting the work cycle.
Secure attachment and release. The system uses support handles that ensure stable attachment of the head, preventing it from accidentally falling off even in case of software or operational errors.
De-energized box area. During the head change, the box within which the operation takes place is secured, blocking any unauthorized rotation or movement.
Pantograph for manual adjustment. The operator can move the head by hand to the most convenient position for reel change, facilitating the operation and improving the ergonomics of the workstation.
Customizable configuration. The system is available with pneumatic actuators in the standard version, but for more specific needs it is possible to opt for the kit with electric actuators, which offers more control in movements.
This technology enables companies to improve end-of-line management, ensuring a safer and more efficient process.
Advantages of the Ercopac patent
The integration of the automatic head change in the wrappers SPIDER-C brings numerous benefits for packaging and logistics companies.
Improved production efficiency. Automatic head replacement reduces downtime, avoiding interruptions in wrapping processes.
Increased safety for operators. The automatic locking system prevents accidental falls, while the de-energized box area ensures a protected work environment.
Increased operational flexibility. The pantograph facilitates maintenance operations, reducing operator physical effort and improving accessibility to machine components.
Reduced maintenance costs. Optimizing head change procedures reduces intervention costs and the risk of accidental failure.
Increased durability of implants. Due to the precision of the coupling and uncoupling system, the wrapping heads experience less wear and mechanical stress, increasing their service life.
These benefits result in an overall improvement in productivity, reducing operating costs and increasing plant safety.
Applications and areas of use
Ercopac ‘s patented automatic head change is particularly advantageous for all industries that require fast, reliable and continuous wrapping.
Packaging and logistics industry
- Optimization of packaging and handling processes in distribution centers.
- Increased automation in storage and shipping departments.
Food and beverage sector
- Improved wrapping of perishable and fragile products, providing greater stability during transport.
- Increased efficiency in handling bottles, cans and bundles at the end of the line.
Manufacturing and automotive industry
- Integration with high-capacity production lines, reducing downtime.
Increased safety in industrial and automotive component handling departments.
A step forward for industrial automation
The introduction of automatic head changing in systems SPIDER-C represents a significant development for the industrial wrapping sector. This technology enables greater efficiency, safety and reliability, meeting the needs of companies that want to optimize end-of-line processes.
With this patent, Ercopac is confirmed as a benchmark ininnovation for industrial automation, offering state-of-the-art solutions for the most demanding industries.
Companies that adopt this solution can benefit from reduced downtime, a safer working environment and increased business continuity.
To find out how the automatic head change can improve your production line, contact Ercopac for a personalized consultation.
Watch the video at the following link: SPIDER-C – Automatic Head Changeover
